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Process and engineering study services include:
- Plant layout, line layout and equipment layout.
- Rolling mill and processing equipment selection and sizing
- Mill equipment conceptual design & failure / reliability analysis
- Advanced modeling and computerized simulations including Setup and control models for hot, cold and temper rolling processes
- Computerized pass schedule design and schedule optimization for cold strip mills, plate mills and hot strip mills
- Production line productivity, mill productivity and product range expansion capability analysis
- Selection, sizing, and control strategy of actuators for gauge, strip profile and flatness control
- Roll thermal crown simulations for cold and hot strip mills
- Mill drive train non-linear dynamic simulation and torque amplification factor (TAF) calculations
- Modeling of ultra-thin strip rolling and light reduction rolling processes
- Models for roll gap setup, gauge control, bending force setup, Roll shifting & crossing setup and control
- Storage and in-process inventory sizing
Cold mill plant production Simulation :
Coil flow simulation including multiple pickle lines, cold mill, temper mill, annealing, galvanizing, coil handling and storage.
Cold mill plant layout and production study:
Tandem cold mill coupled to pickle line study:
Steckel mill production improvement study:
Continuous cold mill study:
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